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Aluminum Conductor Steel Reinforced (ACSR) Specification
| Code Name | Product Structure | Sectional Area (mm²) | Diameter of Conductor (mm) | Nominal Breaking Load (kN) | Linear Mass (kg/km) | Maximum Resistance at 20℃ (Ω/km) | |||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Aluminium Wire (Dia. & Stranding) | Galvanized Steel Wire (Dia. & Stranding) | Aluminium | Galvanized Steel | Total | |||||||
| - | mm | No. | mm | No. | mm² | mm² | mm² | mm | kN | kg/km | Ω/km |
| 16 | 1.84 | 6 | 1.84 | 1 | 16.0 | 2.7 | 18.6 | 5.52 | 6.08 | 64.6 | 1.7934 |
| 25 | 2.3 | 6 | 2.3 | 1 | 24.9 | 4.2 | 29.1 | 6.91 | 9.13 | 100.9 | 1.1478 |
| 40 | 2.91 | 6 | 2.91 | 1 | 39.9 | 6.7 | 46.6 | 8.74 | 14.4 | 161.5 | 0.7174 |
| 63 | 3.66 | 6 | 3.66 | 1 | 63.1 | 10.5 | 73.6 | 11 | 21.63 | 254.4 | 0.4555 |
| 100 | 4.61 | 6 | 4.61 | 1 | 100.1 | 16.7 | 116.8 | 13.8 | 34.33 | 403.8 | 0.2869 |
| 125 | 2.97 | 18 | 2.97 | 1 | 124.7 | 6.9 | 131.6 | 14.9 | 29.17 | 397.9 | 0.2304 |
| 125 | 2.47 | 26 | 1.92 | 7 | 124.6 | 20.3 | 144.8 | 15.7 | 45.69 | 503.9 | 0.2310 |
| 160 | 3.36 | 18 | 3.36 | 1 | 159.6 | 8.9 | 168.5 | 16.8 | 36.18 | 509.3 | 0.1800 |
| 160 | 2.80 | 26 | 2.18 | 7 | 160.1 | 26.1 | 186.2 | 17.7 | 57.69 | 644.9 | 0.1805 |
| 200 | 3.76 | 18 | 3.76 | 1 | 199.9 | 11.1 | 211.0 | 18.8 | 42.22 | 636.7 | 0.1440 |
| 200 | 3.13 | 26 | 2.43 | 7 | 200.1 | 32.5 | 232.5 | 19.8 | 70.13 | 806.2 | 0.1444 |
| 250 | 3.80 | 22 | 2.11 | 7 | 249.5 | 24.5 | 274.0 | 21.6 | 68.72 | 880.6 | 0.1154 |
| 250 | 3.50 | 26 | 2.72 | 7 | 250.1 | 40.7 | 290.8 | 22.2 | 87.67 | 1007.7 | 0.1155 |
| 315 | 2.99 | 45 | 1.99 | 7 | 316.0 | 21.8 | 337.7 | 23.9 | 79.03 | 1039.6 | 0.0917 |
| 315 | 3.93 | 26 | 3.05 | 7 | 315.4 | 51.1 | 366.5 | 24.9 | 106.83 | 1269.7 | 0.0917 |
| 400 | 3.36 | 45 | 2.24 | 7 | 399.0 | 27.6 | 426.6 | 26.9 | 98.36 | 1320.1 | 0.0722 |
| 400 | 3.07 | 54 | 3.07 | 7 | 399.7 | 51.8 | 451.5 | 27.6 | 123.04 | 1510.3 | 0.0723 |
| 450 | 3.57 | 45 | 2.38 | 7 | 450.4 | 31.1 | 481.6 | 28.5 | 107.47 | 1485.2 | 0.0642 |
| 450 | 3.26 | 54 | 3.26 | 7 | 450.7 | 58.4 | 509.2 | 29.3 | 138.42 | 1699.1 | 0.0643 |
| 500 | 3.76 | 45 | 2.51 | 7 | 499.7 | 34.6 | 534.3 | 30.1 | 119.41 | 1650.2 | 0.0578 |
| 500 | 3.43 | 54 | 3.43 | 7 | 499.0 | 64.7 | 563.6 | 30.9 | 153.80 | 1887.9 | 0.0578 |
| 560 | 3.98 | 45 | 2.65 | 7 | 559.8 | 38.6 | 598.5 | 31.8 | 133.74 | 1848.2 | 0.0516 |
| 560 | 3.63 | 54 | 2.18 | 19 | 558.9 | 70.9 | 629.8 | 32.7 | 172.59 | 2103.4 | 0.0516 |
| 630 | 4.22 | 45 | 2.81 | 7 | 629.4 | 43.4 | 672.8 | 33.8 | 150.45 | 2079.2 | 0.0459 |
| 630 | 3.85 | 54 | 2.31 | 19 | 628.6 | 79.6 | 708.3 | 34.7 | 191.77 | 2366.3 | 0.0459 |
| 710 | 4.48 | 45 | 2.99 | 7 | 709.3 | 49.2 | 758.5 | 35.9 | 169.56 | 2343.2 | 0.0407 |
| 710 | 4.09 | 54 | 2.45 | 19 | 709.5 | 89.6 | 799.0 | 36.8 | 216.12 | 2666.8 | 0.0407 |
| 800 | 3.76 | 72 | 2.51 | 7 | 799.5 | 34.6 | 834.1 | 37.6 | 167.41 | 2480.2 | 0.0361 |
| 800 | 3.48 | 84 | 3.48 | 7 | 799.0 | 66.6 | 865.5 | 38.3 | 205.33 | 2732.7 | 0.0362 |
| 800 | 4.34 | 54 | 2.61 | 19 | 798.8 | 101.7 | 900.5 | 39.1 | 243.52 | 3004.9 | 0.0362 |
| 900 | 3.99 | 72 | 2.66 | 7 | 900.3 | 38.9 | 939.2 | 39.9 | 188.33 | 2790.2 | 0.0321 |
| 900 | 3.69 | 84 | 3.69 | 7 | 898.3 | 74.9 | 973.2 | 40.6 | 226.50 | 3074.2 | 0.0322 |
| 1000 | 4.21 | 72 | 2.80 | 7 | 1002.3 | 43.1 | 1045.4 | 42.1 | 209.26 | 3100.3 | 0.0289 |
| 1120 | 4.45 | 72 | 1.78 | 19 | 1119.8 | 47.3 | 1167.1 | 44.5 | 234.53 | 3464.9 | 0.0258 |
| 1120 | 4.12 | 84 | 2.47 | 19 | 1119.9 | 91.0 | 1210.9 | 45.3 | 283.17 | 3811.5 | 0.0258 |
| 1250 | 4.35 | 84 | 2.61 | 19 | 1248.4 | 101.7 | 1350.0 | 47.9 | 316.04 | 4253.9 | 0.0232 |
| 1250 | 4.70 | 72 | 1.88 | 19 | 1249.2 | 52.7 | 1301.9 | 47 | 261.75 | 3867.1 | 0.0231 |
Note: The outermost layer is twisted to the right (Z).
Frequently Asked Questions (FAQ)
What does ACSR stand for and what is its primary use?
ACSR stands for Aluminum Conductor Steel Reinforced. It is widely used in overhead electrical transmission and distribution lines due to its high tensile strength, reliability, and excellent strength-to-weight ratio.
Why is galvanized steel used in the core of ACSR conductors?
The galvanized steel core provides the mechanical reinforcement necessary to support long spans and withstand environmental loads such as wind and ice, while the outer aluminum layers carry the electrical current.
What is the significance of the "right (Z)" outer layer twist?
The right-hand lay (Z-twist) for the outermost layer is the industry standard. It ensures uniformity during installation and compatibility with standard line fittings, joints, and tension clamps.
How does temperature affect the maximum resistance of ACSR?
The maximum electrical resistance is calculated at 20°C. As the operating temperature of the conductor increases due to ambient heat or electrical load, the resistance increases, which can affect the overall efficiency of the transmission line.
Can the ratio of aluminum to steel be customized in ACSR?
Yes. By varying the relative proportions of aluminum and steel, the conductor can be tailored to meet specific requirements for current-carrying capacity (ampacity) and mechanical strength for different span lengths.